[Youniu machinery and equipment network] technology roadmap of key fields (2015 Edition) was released recently. The road map focuses on the major needs of economic and social development and national security, selects 10 strategic industries to achieve key breakthroughs, and strives to be in the international leading position or international advanced level by 2025. As one of the top 10 fields, the development goal, direction and key fields of high-end CNC machine tools and robots are clear.

According to the roadmap, in the field of high-end CNC machine tools and basic manufacturing equipment, the domestic market share will exceed 70% by 2020; By 2025, the domestic market share of high-end CNC machine tools and basic manufacturing equipment will exceed 80%, and it will enter the ranks of world powers as a whole.

In the field of robotics, by 2020, the domestic market share of independent brand industrial robots will reach 50%, the domestic market share of domestic key parts will reach 50%, and the core technology of new generation robots will make a breakthrough; In 2025, a complete robot industry system will be formed, and the robot R & D, manufacturing and system integration capabilities will strive to reach the world's advanced level. A new generation of robot prototype will be developed successfully, and a certain scale of demonstration application will be realized.

High grade CNC machine tools realize intellectualization. High grade CNC machine tools are CNC machine tools with high speed, precision, intelligence, compound, multi axis linkage, network communication and other functions. Basic manufacturing equipment is the general name of equipment for manufacturing all kinds of machines and equipment. High grade CNC machine tools and basic manufacturing equipment include metal cutting machine tools, special machining machine tools, casting, forging, welding, heat treatment and other heat processing equipment, additive manufacturing equipment, etc., which are basic, universal and strategic.

China has become the world's largest producer, consumer and importer of machine tool equipment for many years. In the next 10 years, the rapid development of key industries such as electronic and communication equipment, aerospace equipment, rail transit equipment, electric power equipment, automobile, shipping, engineering machinery and agricultural machinery, as well as the continuous progress of new materials and new technologies will put forward new strategic demands and transformation challenges for CNC machine tools and basic equipment. The demand for CNC machine tools and basic manufacturing equipment will change from low-grade to high-grade, from single machine to manufacturing cell and complete system including robot loading and unloading and on-line detection function, from digitalization to intellectualization, from personalized machine tool of general machine tool vector body tailoring, and electronic and communication equipment manufacturing equipment will be the new demand hot spot.

In order to meet the market demand, the development goal proposed in the roadmap is that by 2020, the domestic market share of high-end CNC machine tools and basic manufacturing equipment will exceed 70%, the domestic market share of standard CNC system and intelligent CNC system will reach 60% and 10% respectively, and the domestic market share of high-end functional components such as spindle, lead screw and guide rail will reach 50%; By 2025, the domestic market share of high-end CNC machine tools and basic manufacturing equipment will exceed 80%, of which the average time between failures of machine tools and equipment used in automobile industry will reach 2000 hours, and the accuracy retention will reach 5 years; The domestic market share of standard and intelligent CNC systems is 80% and 30% respectively; The domestic market share of spindle, lead screw, guide rail and other high-end functional parts reaches 80%; High grade CNC machine tools and basic manufacturing equipment have generally entered the ranks of world powers. According to the roadmap, in terms of key products, we will focus on the development needs of aerospace equipment, automobile, electronic information equipment and other key industries, and develop high-end CNC machine tools, advanced forming equipment and group process production lines. Including: processing equipment for electronic information equipment, manufacturing and assembly equipment for large structural parts of aerospace equipment, key equipment for Aeroengine manufacturing, key manufacturing equipment for ship and ocean engineering equipment, complete sets of processing equipment for key parts of rail transit equipment, complete sets of processing equipment and production lines for key parts of automobile, four process assembly production lines for automobile Large capacity power equipment manufacturing equipment, engineering and agricultural machinery production lines and other products.

In the field of additive manufacturing equipment, it will focus on the breakthrough of high-performance large-scale key components such as titanium alloy, high-strength alloy steel, high-strength aluminum alloy, high-temperature alloy, non-metallic engineering materials and composite materials with a series of original technologies, such as high-efficiency additive manufacturing process, complete sets of equipment, special materials and key engineering technologies, and develop laser, electron beam, high-strength aluminum alloy, high-temperature alloy, non-metallic engineering materials and composite materials Ion beam and other energy driven mainstream process equipment; Overcome the bottleneck of material preparation, print head and intelligent software to build an industrial chain.

In the aspect of high-end CNC system, it focuses on the development of intelligent CNC system with multi axis, multi-channel, high-precision interpolation, dynamic compensation, intelligent programming, self-monitoring, maintenance, optimization, reorganization and other functions; It is an open CNC system with standard interface, modularization, portability, expansibility and interchangeability. In the aspect of high-performance functional components, it focuses on the development of 20000-40000 R / min high-speed motorized spindle, multi axis linkage spindle head, precision grating, high-speed and high-precision spindle bearing, 1-2 level ball screw guide, turntable with positioning accuracy less than 6 ", etc., and develops complete sets of equipment for precision machining, forming, testing and assembly of high-performance functional components.

In terms of key common technologies, we focus on Digital Collaborative Design and 3D / 4D full manufacturing process simulation technology, reliability and accuracy maintenance technology of precision and ultra precision machine tools, efficient processing and forming technology of complex surfaces and difficult to machine materials, and 100% on-line detection technology.

In the aspect of application demonstration project, it will carry out the intelligent upgrading project of "high-end CNC machine tools and basic manufacturing equipment", the application demonstration project of aerospace high-end manufacturing equipment, the application demonstration project of new process equipment for key parts and assemblies of automobile lightweight materials, and the application demonstration project of ship plane / curved surface intelligent processing line.

In terms of strategic support and guarantee, the roadmap suggests that the first is to set up a National Collaborative Innovation Center for common technology of CNC machine tools, which will focus on solving the restrictive key technologies such as digital design technology, dynamic and static thermal characteristics test technology, reliability and accuracy retention. The second is The national advanced forming process innovation center is established to promote the close combination of manufacturing process and manufacturing equipment. The new generation of robot demonstration application robot is a semi autonomous or fully autonomous machine. It is a representative product of intelligent manufacturing, which integrates modern manufacturing technology, new material technology and information control technology. Robots include two types: industrial robots applied in manufacturing environment and service robots in non manufacturing environment. Among them, service robots are divided into personal / home service robots applied to families or directly serving people and professional service robots applied to special environments according to the different application environments. In recent years, the robot market in China has developed rapidly. In 2014, China's industrial robots sold 56000, becoming the world's largest industrial robot market. Many kinds of service robots, such as elderly assistance for disabled, disaster relief and public safety, have already entered the demonstration application. Household service robots such as cleaning robots, two wheel self balancing vehicles and model UAVs have entered the consumer market. It is expected that the sales volume of industrial robots will reach 150000 by 2020, with a retention of 800000; By 2025, the sales volume of industrial robots will reach 260000, with a total of 1.8 million. According to the development goal set by the road map, in 2020, China will basically build a robot industry system with market-oriented, enterprise as the main body and close combination of production, learning and research. The domestic market share of the autonomous brand industrial robots reaches 50%, the domestic market share of key parts in China reaches 50%, and the MTBF of the products reaches 80000 hours; Service robot can realize small batch production and application in the fields of pension, rehabilitation, social service, disaster relief and rescue; The core technology of the new generation robot has made breakthroughs; We have cultivated 2-3 leading enterprises with annual output of more than 10000 sets, output value of more than 10 billion yuan and international competitiveness, and built 5-8 robot supporting industrial clusters. By 2025, a complete robot industry system will be formed, and the robot R & D, manufacturing and system integration capabilities will strive to reach the world's advanced level. The domestic market share of the independent brand industrial robot has reached more than 70%, the domestic market share of key parts in China reaches 70%, the main technical indexes of the products reach the same level abroad, and the average time without failure reaches the international advanced level; Service robots have been widely used in people's lives, social services and national defense construction, and some products are exported; The new generation robot prototype has been successfully developed and a certain scale demonstration application is realized; There are 1-2 enterprises in the top five in the world. Industrial robot, service robot and new generation robot are the key points of the next development. In the field of industrial robots, the development and mass production of multi joint industrial robots, parallel robots and mobile robots should be realized, and the large-scale integrated application of domestic industrial robots in welding, handling, spraying, processing, assembly, inspection and cleaning production should be realized. In the field of service robot, we should focus on developing consumer service robots such as supporting disabled people, domestic service, social public service, education and entertainment; The special robots such as medical rehabilitation robot, space robot, rescue robot, energy safety robot, UAV and so on are mainly developed. In the field of new generation robots, we should actively develop new generation robots that can meet the needs of intelligent manufacturing, especially those that are suitable for small batch customization, personalized manufacturing and flexible manufacturing, can fulfill the mission of dynamic and complex operations and work together with human beings. In key parts, we should focus on the development of special cycloid needle wheel reducer, harmonic reducer, high-speed and high-performance robot controller, servo driver, high precision robot special servo motor, sensor and other products. In the sensor, we should focus on the development of joint position, moment, vision, tactile, photosensitive, high frequency measurement, laser displacement and other sensors to meet the application needs of domestic robot industry. In terms of key common technologies, one is to conquer the whole machine technology, and to improve the control performance, human-computer interaction performance and reliability performance of robot products, improve the load / weight ratio of robots and human-computer cooperation safety, and carry out key common technology research in stages. Second, component technology aims to break through key parts of robot, meet the domestic market application, meet the key parts needs of cooperative robot and meet the needs of key components of new robot, and carry out key common technology research in stages. Third, integrated application technology, to improve the robot task reconstruction, deviation adaptive adjustment ability, improve the robot in the human-computer coexistence environment to complete complex tasks, promote the integration of robots into human life as the goal, and carry out key common technology in stages. In the application demonstration project, we should promote the development and application demonstration project of key parts of robot, and support the development and industrialization of key parts such as reducer, controller, servo motor, driver, sensor and so on. Promote the research and application demonstration project of industrial robot core technology, support the research on core technology of industrial robot, multi industrial robot cooperation technology and intelligent industrial robot technology, and promote demonstration application according to the subdivision industry. We will promote the research and application demonstration project of service robot technology, focus on supporting the development of public service robots such as medical treatment, rehabilitation, elderly care, disability assistance and rescue, create a good social and policy environment and promote the demonstration and application of domestic products. We will promote the demonstration project of robot talents training, strengthen the construction of related disciplines of robots, strengthen interdisciplinary integration, strengthen international exchanges and learning, accelerate the introduction of high-end talents from abroad, set up robot teaching demonstration points and train basic talents. In terms of strategic support and support, the roadmap suggests that special plans for robots be prepared to support and promote the construction of autonomous innovation capacity and independent brand construction of robots, and reward enterprises or projects with driving or outstanding contributions to industrial development, Implement the support for the key technology industrialization project of industrial robot in the three-year action plan for strengthening the core competitiveness of manufacturing industry (2015-2017). Establish national robot Collaborative Innovation Center, and carry out the research on common technology and key technologies of robots. Establish national robot detection and evaluation center to realize the capability of performance detection, reliability and safety performance evaluation of robots and key parts, and promote the evaluation and certification system of robots. At the same time, we should strengthen the research and formulation of basic common standards, key technical standards and key application standards of robots, and actively participate in international standardization. Source: China Machinery community